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> Ignition Upgrade Tutorial, Sleeper install of MSD 6AL Ignition
kelvin
Posted: Sep 19 2005, 08:46 PM
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How to install a MSD 6AL Igniton Control pn#6420 into a 2001 S10 4.3
user posted image

I couldnt find any suitable locations immediatly and remembered there was some space under the battery. I did some prelimenary fitting by attaching the vibration mounts and physically checking if it would fit. It fits in there tightly and there was some minor cutting involved. Now lets get started!

1a) Turn the wheel full right before getting started
1b) Disconnect and remove the battery from its place:
user posted image
1c) Remove the battery tray(Note how the battery tray looks stock cause I'll be modifying this later in the steps):
user posted image
1d) Beneath all this is this little area. All those thick gauge cables can be pushed to the side for the 6AL to fit:
user posted image

2a) To place the 6AL in an exact spot make a template out of cardboard and attach it to the bottom of the unit with the vibration mounts:
user posted image
2b) Place the 6AL with the template attached against the fenderwell. Its best to use only the two top(with harness going towards your right) vibration mounts for this step. Place the battery tray back into its exact stock position so the 6AL will be pushed down a little. Then remove the tray again and tape the template into position(You should get something like this):
user posted image

3a) Using a Side Drill, drill the two top holes from the inside. One thing 'bout using the vibration mounts for installing is the drilled out holes does not need to be exact. So long its within a few 32's
3b) Remove the template and screw it down on the outside wheel well(Remeber I told you to turn the wheel full right before we started.)
3c) Drill out the last two holes from the wheel side. Wasnt that easy?:
user posted image

4a) Lets prepare the 6AL for this application. Since the 6AL rev limiter was meant for a 8-cylinder we need to cut a wire in here:
user posted image
4b) Unscrew the black cap and youll find this:
user posted image
4c) For V6 motors well need to cut the red wire and move it away from each other. Use a small screwdriver to lift the red wire up then cut it:
user posted image
4d) Place the cap back on
4e) Also attach the RPM module to the rev limiter. I used a 6000 since thats what the truck gauge states. I hope thats correct. blink.gif


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Both on: Envision 985e 19" CRT; Logitech Z680; IOGEAR MiniView Micro 2 KVM Switch
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kelvin
Posted: Sep 19 2005, 08:49 PM
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5) For the 6AL to be secured we need to only use 3 of the 4 vibration mounts. In step 3c the picture has red circle around one hole. You well not be using the vibration mount for this hole. Instead youll just use a nut and bolt.
What it should look like from inside:
user posted image
from fender well:
user posted image

6a) So the 6AL doesnt hit the battery tray it needed to be modified so it looks like this installed(Dont mind the roughness of the cut. I needed to use a drill cause my cutoff wheel was at my brothers house):
user posted image
6b) Install the battery and secure it down, but dont hook it up yet.

7a)The final steps are to connect the electrical connections. If you bought the MSD wiring harness pn#8877 this will be hella easy:
user posted image
7b) Connect the harness to the coil and cut the 6AL wires to length so you dont have any excess. Remember black to black, orange to orange, red to red, and white to white:
user posted image

8a) Last step is to connect the 6AL's 12v+ and - wires to the battery. My top posts werent being used so I went ahead and bought 2 top post terminals and attached it like so:
user posted image

9) Connect your battery cables and you're done! Congrats on the new install.

What I really like 'bout this installation is no one cant tell if I put in a 6AL. Engine bay still looks very much stock. hehe...


--------------------
www.Statgfx.com

Hoku: Lian Li PC60 case; Antec TruePower 550; Abit IC7-G; 2.4C @ 3.0GHZ w/5:4 divider; Mushkin 256MB PC3500 Level II(x2)@ 2-2-2-5;Leadtek A250/ti4400 @303Core/654Memmory; Audigy Platinum; WD Raptor
Dragon: Antec SLK3700AMB Case; Antec SmartPower 350; Soyo P4X400 DRAGON Ultra Platinum; P4 2.53GHZ; Corsair 512MB PC3200C2PT; ATI Radeon 7000; Audigy 2; LEADTEK TV2000XP; WD800JB(x2) in RAID 0
Both on: Envision 985e 19" CRT; Logitech Z680; IOGEAR MiniView Micro 2 KVM Switch
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